Rotary kiln carcass scanning temperature measurement system
OPTKS400 (suitable for measuring the surface temperature of the kiln body of various rotary kilns)
Product main picture
Rotary kiln is the key process equipment for clinker calcination, and kiln lining is the key factor for high quality, high yield, low consumption and long-term safe operation in the production of rotary kiln. Excessive temperature, excessive thermal oscillation or kiln skin formation will seriously damage the kiln lining and kiln carcass. The infrared scanning temperature measurement system OPTKS400 of the kiln carcass is an important monitoring equipment to prevent the damage of the kiln lining and the kiln carcass, ensure the safe and reliable operation of the rotary kiln, and realize the economical operation of the rotary kiln.
Our company has been committed to the research, development and promotion of infrared scanning temperature measurement system for many years. The latest generation of our company's OPTKS400 scanning temperature measurement system uses the original German imported sensor. The system can monitor and analyze the temperature information of the carcass of the rotary kiln comprehensively and meticulously during the rotation of the rotary kiln for one week, so that the operator can timely and comprehensively understand the condition of the kiln skin and refractory bricks in the kiln, so as to prevent the abnormal condition of the kiln skin in the kiln. The further deterioration provides accurate and reliable basis and timely tracking monitoring, display and alarm. In addition, other options of the system can be selected to realize functions such as measurement of shaded areas, monitoring of firing belts, belt slippage and cooling fan control.
Detects hot spots due to falling, damaged or worn refractory bricks
Detects abnormal operating conditions due to irregular positions and shapes of combustion flames
Schedule the best maintenance time
Provide complete monitoring of important parameters of kiln operation
|Temperature measurement range||50℃～550℃|
|Temperature resolution||< 1°C (200°C black body)|
|Scan angle||Typical 90º or 110º|
|Scanning method||Electronic array scanning|
|Response to kiln speed||0.3～6 r/min|
|Image refresh rate||Same as the kiln speed|
|Way of working||Continuous|
|Ambient temperature/humidity||-20℃～55℃ without condensation|
The system software has the following main functions:
· Real-time monitoring and analysis of kiln temperature.
· Kiln historical temperature record analysis function.
· Refractory management function, easy to repair and maintain the kiln.
· Cross-section temperature fast analysis function.
· Whole kiln temperature curve analysis function.
· In-depth analysis function of 3D animation of kiln temperature and kiln lining thickness.
· Fast analysis and comparison of new and old temperature data.
· Production process failure alarm function.
· Output color reports.
· Kiln speed monitoring, etc.
Key words:Furnace high temperature camera (high temperature industrial TV)Special kiln thermal imager