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What is a furnace flame television monitoring system?
Summary: Furnace flame television is a special closed-circuit television equipment used in high-temperature environments. It is especially suitable for industrial high-temperature furnaces such as steel plant heating furnaces, annealing furnaces, heat treatment furnaces, garbage incineration furnaces in garbage disposal plants, and power plant boiling furnaces (furnace wall thickness exceeding 500mm). It is more widely used where water cooling is not suitable (Northern areas, areas with scarce water resources, and areas where water pipes are prone to bursting in winter).
Furnace Flame Television It is a special closed-circuit television device used in high-temperature environments. It is especially suitable for industrial high-temperature furnaces such as steel plant heating furnaces, annealing furnaces, heat treatment furnaces, garbage incineration furnaces in garbage treatment plants, and boiler furnaces in power plants (furnace wall thickness exceeding 500mm). It is more widely used where water cooling is not suitable (Northern regions, areas with scarce water resources, and areas where water pipes are prone to bursting in winter).
In the melting furnace of a glass factory, the furnace flame television can clearly observe the bubble boundary and the distribution of the material pile, as well as the working conditions of the flames in each small furnace port; it can also observe the grinding and corrosion of the melting furnace pool wall. According to the on-site environment, the equipment adopts gas-water double cooling protection, enabling the camera to work safely and reliably for a long time in high-temperature, severely dust-polluted glass melting furnaces. According to the actual situation, the furnace control system is adjusted in time to make it work in the optimal melting state. According to the corrosion of the pool wall, the dates of cold repair and hot repair can be determined. It has achieved a leap from the traditional manual observation method to the modern automatic observation method, which not only reduces the labor intensity of workers but also changes the original intermittent local observation into continuous and complete observation, improving the level and economy of automated equipment. Benefits.
For oil, coal, and gas furnaces, the equipment only uses compressed air and no water (glass factory melting furnaces use gas-water double cooling protection). The camera lens can be directly inserted into the furnace (below 2000℃) for continuous real-time monitoring of the furnace. Internal material heating, annealing, garbage incineration combustion state, and coal slag combustion flame morphology.
The electrical control adopts a Japanese Mitsubishi PLC programmable controller, greatly improving the operability and reliability of the system. Users can freely program according to their own requirements; the equipment provides users with complete automatic protection functions. The probe can automatically exit the furnace body.
The furnace flame television system integrates optics, mechanics, and electronics. The furnace image is displayed on the target surface of the camera through the optical system inside the lens tube. The camera converts the light signal into a video signal, which is transmitted to the monitor in the control room via a video cable. Operators can see the real picture of fuel combustion in the furnace on the monitor in the control room. When the boiler is ignited, operating at a low load, or the fuel supply system malfunctions, it can be displayed and measures can be taken in time. It is an indispensable equipment for the safe and economical operation of the furnace.
The furnace flame television system is suitable for various types of boilers using coal, fuel, and gas (four-corner combustion, W-type combustion, fluidized bed furnace) and single burner monitoring, and is suitable for chemical heating furnace factories, cement plants, and aluminum plants. Various furnace types that directly burn fuel, such as kilns. The boiler flame television mobile device consists of a periscope lens, lens seat, camera, cooler, translation plate, mounting bracket, sliding trolley, furnace port assembly, guide rail or rotary trough type moving mechanism, heavy object moving locking mechanism, etc. The periscope is moved away from the furnace port by the moving mechanism, and the locking mechanism locks the furnace port door, which is convenient for coking. In addition, this utility model has the advantages of simple structure, flexible and convenient operation, and reliable performance, and has practical value for promotion.
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