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Technical Advantages of the Furnace Flame Television Monitoring System
Summary: Furnace flame television device is a color industrial television monitoring system used to monitor the combustion state of fuel in various industrial furnaces. The system integrates optics, mechanics and electronics. Through this system, operators can monitor the real flame image inside the furnace in real time through the central control monitor, timely find abnormal combustion and special situations in the furnace, and make corresponding processing. The application of this device avoids various safety accidents and is a reliable guarantee for the safe, economic and stable operation of various industrial furnaces.
Furnace Flame Television The device is a color industrial television monitoring system used to monitor the combustion state of fuel in various industrial furnaces. The system integrates optics, mechanics, and electronics. Through this system, operators can monitor the real flame images inside the furnace in real time through the central control monitor, promptly discover abnormal combustion and special situations inside the furnace, and take corresponding measures. The application of this device avoids various safety accidents and is a reliable guarantee for the safe, economical, and stable operation of various industrial furnaces.
Furnace Flame Television System Composition and Principle:
The furnace flame television monitoring device consists of an optical transmission mechanism, a motion mechanism, a protection mechanism, a control mechanism, and a connection display mechanism. Its working principle is to image the burning flame inside the furnace through a high-temperature imaging lens inserted into the furnace, and then the optical relay group inside the lens barrel transmits the captured flame image to the end of the lens barrel located in the outer barrel. The furnace's protective cover. On the target surface of the camera, the CCD converts it into an electrical signal and sends it to the monitor in the control room. Therefore, the monitoring personnel can clearly see the real image of the flame burning inside the furnace in the control room.
Technical Advantages:
The lenses of the furnace flame television monitoring device are all optical lenses developed by our company for the National Defense Science and Technology Commission's weapons and equipment research, especially the protective lenses are made of sapphire material through a precision processing process, and have strong high-temperature resistance, resistance, and corrosion resistance. performance.
This ensures image clarity (up to 4K resolution) and high-temperature resistance (up to 2000℃). The installed electronic components are all imported from foreign brands to ensure the stability and reliability of the equipment's operation. For the long-term high-temperature operating conditions of the equipment, in order to better ensure the stable operation of the equipment, our company uses air-cooled protection technology to cool it. The air-cooled protection technology uses instrument air to cool the lens and lens barrel of the equipment, and the camera air-cooled protection uses our company's cyclone separation refrigerator. The cyclone separation refrigerator introduces instrument air into the refrigerator, separating it into hot air and cold air, and the hot air is discharged through the refrigerator. The cold air effectively cools the camera, ensuring the long-term stable and reliable operation of the camera.
The FTV furnace flame monitoring device has formed a multi-variety, multi-specification, and serialized product, with advantages such as self-protection, interlocking control, and remote operation. In addition, users can choose products with different configurations according to the needs of the on-site conditions, such as electric axial rotation (patent number: ZL201420250419.8), power failure protection, real-time furnace temperature measurement (patent number: ZL201620568116.X), intelligent control, explosion-proof, etc. This device is widely used in the monitoring work of various industrial furnaces and kilns, mainly applicable to the petroleum, chemical, power, and metallurgical industries.
Working principle: Install the periscope tube on the furnace wall, capture and convert it into a video signal, and transmit the signal to the operating room monitor through a 75Ω video cable. Therefore, the real image of the flame burning inside the furnace can be seen on the monitor screen. In order to ensure the reliable operation of the optical system inside the furnace, the device uses instrument air to protect the periscope. Due to the high working environment temperature, this equipment uses instrument air to cool and protect the camera and clean the lens to prevent lens contamination. The camera uses advanced domestic refrigeration technology and is protected by a nationally patented magic tube cooler. When the air inlet of the refrigerator is connected to a suitable air source, low-temperature air can be output from the cold air outlet, and the temperature difference between the inlet and outlet air is 20oC, which can be used to cool and protect the camera.
Contact Us
Fax: 0519-86692128
Address: No. 108 Taihu West Road, Xinbei District, Changzhou, Jiangsu
Copyright: Changzhou Rongbang Automation Equipment Co., Ltd.
